Using fewer cameras to photograph every face of an object has become a common demand in the machine vision market. This demand is already common in industries such as beverages, pharmaceuticals and automobiles. To meet this need, Long Trail has a mature solution, only a lens, a camera can be perfectly clear image of the outer ring of the object, effectively simplifying the layout of the vision system, reduce the cost.

For applications in different scenarios, Long Walk has developed three products, namely 360° outer wall detection lens, eight mirror lens and 360° appearance detection box, which are better matched with visual detection machines.

360° outer wall detection lens

The 360° outer wall detection lens is used to image the outer view of the ring of a small object. The outer wall image of the object under test is captured by the reflexes system, and then imprinted at the chip, which is presented as a coronal image. The larger the diameter of the measured object, the higher the measurable height. Suitable for testing drug containers, plastic caps, premolded parts, bottlenecks, screws and other threaded objects and other components.

Diameter(mm) Height(mm) WD(mm)
4.5 2.7 50
7.5 5.3 45.4
10 7.7 41.5
15 11.86 33.8
20 16.5 26.2
25 20.7 18.5
30 25 9

 

                    RF3604A                                                                     RF3604A
Ring outer character detection
   Cap detection
                                                   The bottle detection

Eight mirror lens

The eight-mirror lens adopts an industrial telecentric lens with a reflector device with special layout in front to realize 360° observation of the object. At the same time, there is a built-in annular light source, which can be used for lighting without additional light source. The maximum diameter of the front end of the lens is φ160mm, and the whole lens length is about 220mm.

45° wide Angle imaging, can take eight different Angle images of the side of the object. The outer or inner wall of an object of a certain size can be observed, the combined view of the inner and outer surfaces can be provided, and pictures of both the inner wall and the bottom of the cavity can be shown with little lens distortion.

Suitable for inner and outer wall inspection of screws, sealing rings, preformed parts and other

objects.

                                             RF24001A Lens  RF24001A Diagram
Wine cover detection
Thread detection
Flaw detection

360° appearance inspection box

A test box + a lens + a camera can take pictures around the test object. Reduced lens and camera purchase costs. At the same time, compared with using four cameras to shoot a product, this product greatly compresses the use space. For example, when four cameras shoot around an object, they need two times or more of the object distance length, but this product turns the object square light path through the mirror, which greatly reduces the space. In addition, the top of this product is equipped with a ring light source to fill the light, can take pictures of all shapes and sizes of objects.

This product is not only limited to shooting cylindrical bottle body, as long as the size of the article in the shape of 75mm* height of 175mm can be detected.

Diameter(mm) Height(mm) WD(mm) Height of Length(mm)
Max <Ø75 <175 196.9±0.2 127
Min Ø1 1 196.9±0.2 91
                                                   RF3607A Test cases RF3607A Picture

The 360° outer wall detection lens is suitable for detecting objects with a diameter of 4.5-30mm; The eight-mirror lens is suitable for detecting objects with a diameter of 5-70mm. Under the condition that the diameter of the detected object is suitable, the inner surface and outer surface images of the object can be obtained at the same time by one shot. The height of the object detected by the above two lenses is proportional to the diameter of the object detected. For some objects with large height requirements, such as beverage bottles, the 360° appearance detection box can be used for shooting, which is suitable for detecting objects with a diameter of 1-75mm, and the maximum detection height is 175mm.

About CHIOPT

CHIOPT was founded in 2010. For more than 10 years, it has been continuously focusing on the field of machine vision and artificial intelligence, research, production and sales of middle and high-end lenses, and making industrial lenses into the star products of the company. Sales channels cover the world’s major industrial countries, is a rare industrial lens series, the most complete specifications of the enterprise, thousands of standard and non-standard products, can one-stop to meet the selection and demand of industrial lens in visual solutions.

CHIOPT’s business involves industrial lenses, consumer lenses, lens OEM, optical customization, camera OEM, movie lenses and automatic testing equipment. Product line covers the standard array lens, precision line scanning lens, telecentric lens measurement, target surface lens, macro lens, af lens, security monitoring camera, short-wave near infrared camera and lens, sharm lens 360 ° imaging system and other special lens and so on more than 40 products, and is equipped with SMT production line, power machine vision industry rapid development.

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